How a TSS Sensor Works (Total Suspended Solids)

A Total Suspended Solids (TSS) sensor measures the concentration of solid particles suspended in water. These particles can include organic matter, sediments, algae, bacteria, and other microscopic debris that do not dissolve but remain suspended in the liquid.

TSS monitoring is widely used in wastewater treatment, aquaculture, industrial process water, environmental monitoring, and irrigation systems, because suspended solids strongly affect water clarity, biological processes, and filtration performance.

A Total Suspended Solids (TSS) sensor measures the concentration of solid particles suspended in water. These particles can include organic matter, sediments, algae, bacteria, and other microscopic debris that do not dissolve but remain suspended in the liquid.

TSS monitoring is widely used in wastewater treatment, aquaculture, industrial process water, environmental monitoring, and irrigation systems, because suspended solids strongly affect water clarity, biological processes, and filtration performance.

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Product Manager

Anze Borinc

Product Manager with a mechanical engineering focus, designing systems and bridging product, production, and operations to deliver maximum impact. Outside the office, I’m a passionate climber, ex-competitor, and continue to coach and set routes in my free time.

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What Are Total Suspended Solids?

Total Suspended Solids refer to particles that are physically suspended in water but not dissolved. Unlike dissolved salts that affect conductivity, suspended solids remain as small particles floating in the water column.

Examples include:

  • Clay and silt

  • Organic debris

  • Algae

  • Bacteria colonies

  • Biofilm fragments

  • Industrial particles

TSS is typically measured in:

mg/L (milligrams per liter)

Higher TSS levels usually indicate higher turbidity and lower water clarity, although turbidity and TSS are not exactly the same measurement.

Basic Principle of a TSS Sensor

Most modern TSS sensors work using optical measurement, specifically by detecting how particles scatter light.

The principle is relatively straightforward:

  1. The sensor emits a beam of light (usually infrared or near-infrared).

  2. Suspended particles in the water scatter the light.

  3. A photodetector measures the intensity of the scattered light.

  4. The sensor electronics convert the detected signal into a TSS concentration value.

The more particles present in the water, the more light is scattered, resulting in a higher TSS reading.

Light Scattering Measurement

The most common optical method is called nephelometry, where the detector measures light scattered at 90 degrees from the light source.

The process works like this:

  1. An LED emitter sends light into the water sample.

  2. Suspended particles intercept the light.

  3. Particles scatter the light in multiple directions.

  4. A detector positioned at a 90° angle measures the scattered light intensity.

The sensor’s internal calibration curve converts this optical signal into a TSS value in mg/L.

This technique is very sensitive to small particles and is widely used in environmental and wastewater monitoring.

Infrared Light to Avoid Interference

Many TSS sensors use infrared (IR) light, typically around 850 nm.

Infrared is preferred because:

  • It reduces interference from water color.

  • It minimizes influence from sunlight.

  • It is less affected by algae pigmentation.

This allows more stable readings in natural water systems and industrial environments.

Turbidity vs TSS

Turbidity and TSS are closely related but not identical measurements.

Turbidity

  • Measures water cloudiness caused by particles.

  • Expressed in NTU (Nephelometric Turbidity Units).

TSS

  • Measures the actual mass concentration of suspended solids.

  • Expressed in mg/L.

A turbidity sensor measures optical scattering directly, while a TSS sensor usually applies calibration curves that correlate scattering intensity with actual solid concentration determined by laboratory filtration methods.

Because particle size and composition vary, TSS sensors must often be calibrated for specific applications.

Types of TSS Sensors

1. Optical TSS Sensors

These are the most widely used sensors.

They contain:

  • Light emitter (LED or laser)

  • Photodetector

  • Optical window

  • Signal processing electronics

Advantages:

  • Real-time measurement

  • No chemical reagents required

  • Low maintenance

These sensors are common in wastewater treatment plants, aquaculture systems, and industrial water processes.

2. Laser Scattering Sensors

Higher precision sensors sometimes use laser light sources instead of LEDs.

Advantages:

  • More focused beam

  • Higher sensitivity

  • Better particle detection

These are often used in research and high-precision monitoring systems.

Sensor Fouling and Cleaning

Because TSS sensors rely on optical windows, they can be affected by:

  • Biofilm buildup

  • Algae growth

  • Mineral scaling

  • Sediment deposits

To prevent inaccurate readings, many industrial sensors include:

  • Automatic wipers

  • Compressed air cleaning

  • Anti-fouling coatings

Regular cleaning and calibration are important for reliable measurements.

Typical TSS Ranges

Different applications operate within different TSS ranges:

Application

Typical TSS Range

Drinking water

< 5 mg/L

Aquaculture systems

5 – 80 mg/L

Rivers and lakes

1 – 100 mg/L

Wastewater influent

100 – 350 mg/L

Activated sludge

2,000 – 6,000 mg/L

Importance in Water Treatment Systems

Monitoring suspended solids is critical because high TSS levels can:

  • Reduce oxygen transfer

  • Increase biofilm growth

  • Clog irrigation systems

  • Decrease filtration efficiency

  • Impact aquatic life

In biological systems such as aquaculture or hydroponics, excessive suspended solids can also promote bacterial growth and degrade water quality.

TSS Monitoring in Advanced Water Treatment

In advanced water treatment technologies, such as nanobubble aeration and oxidation systems, TSS monitoring provides insight into system performance.

For example:

  • Decreasing TSS can indicate improved biofilm breakdown or particle oxidation.

  • Stable low TSS levels can indicate better microbial balance.

  • Rising TSS may indicate biofilm detachment or system disturbance.

Because suspended solids strongly influence oxygen transfer and biological activity, TSS sensors are often used together with:

  • Dissolved Oxygen (DO) sensors

  • ORP sensors

  • pH sensors

  • Conductivity sensors

Together, these measurements provide a comprehensive picture of water chemistry and treatment performance.

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